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Glass substrate is a sheet glass which makes flat panel displays (FPD),
such as liquid crystal televisions (LCD), plasma televisions (PDP), and
laptops displays. The ingredients differ from
the sheet glass used for windowpanes. Ingredients also differ between liquid
crystal and plasma displays.
As the production process for glass substrate, there is the floating method
which takes out the melted glass horizontally the same way windowpanes
are processed, and the fusion method which removes the glass in a downward
perpendicular direction. Glass sheets made using these methods and cut
according to customer specifications is referred to as the mother glass.
After completing the surface polish and other treatments, the glass is
packaged in to a box called Packer. The thickness of the glass substrate
is normally 3mm or less, with the thinnest sheets being 0.5mm. Since the
products become defective from dirt or cracks, portions which can be maintained
are limited. For this reason, the difficulty of handling the glass substrate
will increase with the size of glass.
Perpendicular packaging is most widely used
method to box up glass substrates. Glass sizes up to G5 (shown below) packing
was packaged by maintaining spaces between the glass substrates, but large glass
beyond G6 is packaged by inserting a jointing paper between the substrates to
prevent damage. This packaging method requires a large
sized multi-jointed robot and exclusive unit to perform this operation in a
packer device.
The device that removes the glass substrate
from the box by the panel maker is called the un-packer. The removed glass substrate is inserted
to a container called the cassette. The
cassette is then supplied to a manufacturing line. The equipment that picks up the glass
substrate from the cassette and removes the processed glass substrate from the
processing line is called loader/un-loader. The dual-arm type robot primarily
applied to a loader/un-loader device which extracts and supplies the glass
substrates is capable of performing continuously.
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