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About glass substrate

About glass substrate

Glass substrate is a sheet glass which makes flat panel displays (FPD), such as liquid crystal televisions (LCD), plasma televisions (PDP), and  laptops displays. The ingredients differ from the sheet glass used for windowpanes. Ingredients also differ between liquid crystal and plasma displays.
As the production process for glass substrate, there is the floating method which takes out the melted glass horizontally the same way windowpanes are processed, and the fusion method which removes the glass in a downward perpendicular direction. Glass sheets made using these methods and cut according to customer specifications is referred to as the mother glass. After completing the surface polish and other treatments, the glass is packaged in to a box called Packer. The thickness of the glass substrate is normally 3mm or less, with the thinnest sheets being 0.5mm. Since the products become defective from dirt or cracks, portions which can be maintained are limited. For this reason, the difficulty of handling the glass substrate will increase with the size of glass.
Perpendicular packaging is most widely used method to box up glass substrates. Glass sizes up to G5 (shown below) packing was packaged by maintaining spaces between the glass substrates, but large glass beyond G6 is packaged by inserting a jointing paper between the substrates to prevent damage. This packaging method requires a large sized multi-jointed robot and exclusive unit to perform this operation in a packer device.
The device that removes the glass substrate from the box by the panel maker is called the un-packer.  The removed glass substrate is inserted to  a container called the cassette. The cassette is then supplied to a manufacturing line.  The equipment that picks up the glass substrate from the cassette and removes the processed glass substrate from the processing line is called loader/un-loader. The dual-arm type robot primarily applied to a loader/un-loader device which extracts and supplies the glass substrates is capable of performing continuously.


Loader/un-loader

Hand part


Mother glass size

Mother Glassfs size for glass substrate manufacturing is becoming larger every year. The demand is driven from the growing number of and size of products ranging from calculators to laptops and more recently televisions that require single mother glass sheets.
The size of the mother glass is expressed in generations that represent  the general size measurements. Changes in general sizes are shown as follows. (In the case of the glass substrate used for TFT-LCD)


1st generation
300~400
2nd generation
400~500 From around 1996
3rd generation
550~650 From around1998
4th generation
680~880 or 730~920 From2000
5th generation
1000~1200 or 1100~1300 From2002
6th generation
1500~1800 From2003
7th generation
1900~2200 From2005
8th generation 2200~2400 From2006
9th generation 2400~2800? ?
10th generation 1850~2050? From2009?
11th generation Standards under consideration


We are mainly developing conveyer devices for G5 through G7 size glass. Currently, we are devoted to producing devices for G8 size glass substrate. With the growth of glass size, we confront various issues with handling and conveyance of the glass. New conveyance lines will be available as soon as these issues are resolved.



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